Three-dimensional finite element modeling of drilling-ınduced damage in S2/FM94 glass-fiber-reinforced polymers (GFRPs)

dc.authorid0000-0002-9205-9768en_US
dc.contributor.authorManzoor, Shahryar
dc.contributor.authorDin, Israr Ud
dc.contributor.authorGiasin, Khaled
dc.contributor.authorKöklü, Uğur
dc.contributor.authorKhan, K. A.
dc.contributor.authorPanier, Stéphane
dc.date.accessioned2022-11-08T10:21:14Z
dc.date.available2022-11-08T10:21:14Z
dc.date.issued2022en_US
dc.departmentKMÜ, Mühendislik Fakültesi, Makine Mühendisliği Bölümüen_US
dc.descriptionWOS:000872852500001en_US
dc.descriptionPubMed ID36295118en_US
dc.description.abstractConsidering that the machining of composites particularly fiber-reinforced polymer composites (FRPCs) has remained a challenge associated with their heterogeneity and anisotropic nature, damage caused by drilling operations can be considerably mitigated by following optimum cutting parameters. In this work, we numerically evaluated the effects of cutting parameters, such as feed rate and spindle speed, on the thrust force and torque during the drilling of glass-fiber-reinforced polymers (GFRPs). A meso-scale, also known as unidirectional ply-level-based finite element modeling, was employed assuming an individual homogenized lamina with transversely isotropic material principal directions. To initiate the meso-scale damage in each lamina, 3D formulations of Hashin’s failure theory were used for fiber damage and Puck’s failure theory was implemented for matrix damage onset via user subroutine VUMAT in ABAQUS. The developed model accounted for the complex kinematics taking place at the drill–workpiece interface and accurately predicted the thrust force and torque profiles as compared with the experimental results. The thrust forces for various drilling parameters were predicted with a maximum of 10% error as compared with the experimental results. It was found that a combination of lower feed rates and higher spindle speeds reduced the thrust force, which in turn minimized the drilling-induced damage, thus providing useful guidelines for drilling operations with higher-quality products. Finally, the effect of coefficient of friction was also investigated. Accordingly, a higher coefficient of friction between the workpiece and drill-bit reduced the thrust force.en_US
dc.identifier.citationManzoor, S., Ud Din, I., Giasin, K., Köklü, U., Khan, K. A., & Panier, S. (2022). Three-dimensional finite element modeling of drilling-induced damage in S2/FM94 glass-fiber-reinforced polymers (GFRPs). Materials, 15(20) doi:10.3390/ma15207052en_US
dc.identifier.doi10.3390/ma15207052
dc.identifier.issn1996-1944
dc.identifier.issue20en_US
dc.identifier.pmid36295118
dc.identifier.scopus2-s2.0-85140840232
dc.identifier.scopusqualityQ2
dc.identifier.urihttps://doi.org/10.3390/ma15207052
dc.identifier.urihttps://hdl.handle.net/11492/6738
dc.identifier.volume15en_US
dc.identifier.wosWOS:000872852500001
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Sceince
dc.indekslendigikaynakScopus
dc.indekslendigikaynakPubMed
dc.institutionauthorKöklü, Uğur
dc.language.isoen
dc.publisherMDPIen_US
dc.relation.journalMaterialsen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/openAccessen_US
dc.subjectGFRPsen_US
dc.subjectDrillingen_US
dc.subjectDamage Modelingen_US
dc.subjectMeso-Scaleen_US
dc.subjectFEMen_US
dc.titleThree-dimensional finite element modeling of drilling-ınduced damage in S2/FM94 glass-fiber-reinforced polymers (GFRPs)en_US
dc.typeArticle

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